We delivered a complete automation solution for a process plant handling transformer oil, process oil, tyre wax, and industrial grease — covering all stages from raw material handling to final product filling.
Project Scope
Our system covered the following key areas:
- Raw Material Handling
Automated unloading and transfer of base oils and additives using pump and valve control sequences. - Bulk Storage Management
Centralized monitoring of tank levels, temperature, and safety interlocks for multiple storage tanks. - Reactors & Blending Units
Controlled heating, mixing, and batch sequencing using PID control and recipe-driven logic for each product type. - Filling & Packaging Stations
Semi-automated and fully automated filling lines for barrels, drums, and IBCs with precise weight control and flushing routines. - Custom Reporting (Optional)
Basic, customer-defined reports were developed for recording batch activity, material consumption, and filling logs — integrated into the SCADA system for easy export and review.
System Highlights
- Siemens PLC and SCADA for centralized, plant-wide control
- Real-time alarms, monitoring, and historical trends
- Recipe management system for different oil and grease products
- Integrated logic for safe and efficient operation
✅ Key Benefits:
- ⚙️ Full automation from raw input to packaging
- Improved batch consistency and material traceability
- Reduced manual errors and product loss
- ⏱️ Faster batch changeover and increased throughput
This project showcases our capability to automate multi-stage industrial processes in high-demand sectors like oil & gas, with a focus on efficiency, safety, and scalability.